Ultrasonic Vuam Tshuab
Vim li cas thiaj xaiv peb?
Kev paub nplua nuj
Tsim nyob rau hauv 2018. Nws yog ib tug subsidiary ntawm Hangzhou FUNSONIC Ultrasonic Technology Co., Ltd. Nws yog tsim los ntawm ntau tus engineers nrog ntau tshaj 20 xyoo ntawm kev ua haujlwm nyob rau hauv lub tshav pob ntawm high-power ultrasound.
Kev siv dav dav
Daim ntawv thov teb ntawm ultrasound yog qhov dav heev, thiab ntau zaus thiab lub zog kuj sib txawv hauv lawv daim ntawv thov.
Txhim khu khoom zoo
Peb cov khoom muaj cov tub ntxhais muaj zog sib tw.Peb ib txwm nco ntsoov peb lub hom phiaj, ua qhov zoo tshaj plaws, thiab muaj siab tawv hauv innovation.Our cov khoom tau txais ntau lub teb chaws patents.
Kev Pabcuam Cov Neeg Siv Khoom Zoo
Peb muab cov kev pabcuam hauv chav kawm siab xws li kev sib tham txog kev tshaj lij, kev txhawb nqa tom qab muag, thiab kev tiv thaiv kev tiv thaiv los muab kev paub zoo tshaj plaws nrog peb cov kev daws teeb meem ultrasonic.
Dab tsi yog Ultrasonic Vuam Tshuab?
Ultrasonic welding tshuab yog siv los koom nrog cov khoom yas uas tsis yog hlau xws li hlau thiab hlau. Lub tshuab no, uas muaj kev sib dhos ceev ceev, feem ntau nyiam nyob rau hauv kev lag luam sector. Nws yog lub npe hu ua tus nqi qis thiab ib puag ncig tus phooj ywg khoom. Tsis tas yuav tsum muaj cov khoom siv silicone, nplaum lossis stabilizer thaum koom ua haujlwm nrog lub tshuab vuam no. Yog li ntawd, nws tsis tsuas yog txuag nyiaj tab sis kuj tseem txhawb nqa cov khoom lag luam ruaj khov. Nws yog ib qho ntawm cov khoom lag luam zoo ib puag ncig vim nws tsis xav tau cov khoom siv tshuaj lom neeg.
Qhov zoo ntawm Ultrasonic Vuam Tshuab
Kev sib koom ua ke sai thiab muaj txiaj ntsig
Ultrasonic welding tshuab muaj kev ceev thiab kev ua haujlwm zoo, uas tso cai rau kev ua haujlwm siab ceev. Nrog rau lub sij hawm voj voog feem ntau siv vib nas this kom tiav, cov txheej txheem no txhawb kev tsim khoom thiab ua kom lub sij hawm sib dhos luv. Los ntawm kev siv high-frequency vibrations uas ua kom muaj kev sib txhuam thaum tshav kub kub, ultrasonic vuam enables sai melting thiab bonding ntawm yas qhov chaw.
Muaj zog thiab ruaj khov Welds
Ib qho ntawm cov yam ntxwv zoo kawg nkaus ntawm ultrasonic vuam yog lub zog thiab kev ntseeg siab ntawm cov pob qij txha uas nws tsim. Los ntawm molecular-theem fusion ntawm cov khoom yas, ultrasonic vuam tsim welds uas muaj zog piv rau cov khoom siv hauv paus. Cov welds no qhia tau tshwj xeeb rau kev nruj, shear, thiab tev rog, ua rau lawv zoo tagnrho rau kev thov hauv kev lag luam xws li aerospace thiab tsheb.
Versatility thiab Compatibility nrog ntau yam ntaub ntawv
Ultrasonic vuam tshuab yog sib xws nrog ntau yam khoom siv thermoplastic. Nws tuaj yeem koom nrog ob qho tib si zoo sib xws thiab cov khoom sib txawv, suav nrog cov yas tsis sib xws thiab cov khoom tsis zoo. Tsis tas li ntawd, cov txheej txheem ua kom haum rau ntau yam khoom thicknesses thiab cov duab, muab kev yooj yim rau ntau hom kev xav tau.
Txoj kev tsis sib cuag thiab huv si
Raws li cov txheej txheem tsis sib cuag, ultrasonic vuam tshem tawm qhov xav tau rau cov khoom siv ntxiv lossis cov nplaum. Cov yam ntxwv no tsis tsuas yog ua kom yooj yim rau cov txheej txheem tab sis kuj ua kom huv thiab zoo nkauj ua tiav. Qhov tsis muaj cov nplaum tshem tawm qhov kev pheej hmoo ntawm kev kis kab mob, ua rau ultrasonic welding ib qho kev xaiv zoo nkauj rau cov ntawv thov nrog kev ua kom huv huv nruj. Tsis tas li ntawd, cov txheej txheem tsim cov khoom pov tseg tsawg, ua raws li kev tsim khoom lag luam thiab eco-phooj ywg.
Nqi-zoo daws teeb meem
Ultrasonic vuam tshuab muab cov nqi txuag hauv ntau yam ntawm cov txheej txheem tsim khoom. Los ntawm kev tshem tawm qhov xav tau ntxiv cov fasteners, adhesives, lossis connectors, cov txheej txheem no txo cov khoom siv thiab cov nqi zog. Ntxiv mus, lub sij hawm ceev ceev thiab cov khoom lag luam siab cuam tshuam nrog ultrasonic vuam ua rau muaj kev nce ntxiv thiab tag nrho cov nqi ua haujlwm, ua rau nws muaj kev xaiv zoo.
Daim ntawv thov ntawm Ultrasonic Vuam Tshuab
Vuam ntawm cov khoom siv hluav taws xob
Kev sib dhos ntawm cov khoom siv hluav taws xob yog ua los ntawm kev siv tshuab ultrasonic vuam, uas suav nrog cov vuam ntawm cov khoom siv hluav taws xob sab hauv thiab kev sib txuas ntawm cov khoom siv hluav taws xob. Nyob rau hauv tus txheej txheem ntawm ultrasonic welding, lub ultrasonic yoj heats saum npoo ntawm lub vuam kom ncav cuag ib tug tej yam kub thiab txias, thiaj li hais tias lub weldment yog plastically deformed, thiaj li mus paub qhov kev twb kev txuas ntawm cov ntaub ntawv. Nyob rau tib lub sijhawm, tom qab vuam ua tiav, lub zog muaj zog yuav tsim nyob rau hauv qhov chaw vuam, uas txhim kho cov khoom ua tau zoo.
Vuam nyob rau hauv Auto Parts Industry
Cov khoom lag luam hauv kev lag luam automotive yog tsim los ntawm ntau yam ntaub ntawv, feem ntau nrog ntau txoj kev sib txawv ntawm vuam. Ultrasonic welding yog ib qho zoo thiab zoo vuam txoj kev uas tau siv nyob rau hauv ntau yam khoom, tshwj xeeb tshaj yog nyob rau hauv lub tsheb qhov chaw, xws li tsheb yas tha xim sab hauv, sab nrauv qhov chaw, xov hlau harnesses, thiab lwm yam. txheej txheem vuam. Ultrasonic vuam tshuab yog ib qho khoom siv uas tuaj yeem siv dav hauv ntau yam khoom lag luam.
Vuam Cov Khoom Siv Hauv Tsev
Ultrasonic vuam kuj yog siv dav hauv cov khoom siv hauv tsev. Hauv cov cua txias, ultrasonic vuam tshuab yog siv los txhim kho nws cov thermal rwb thaiv tsev kev ua tau zoo. Tsis tas li ntawd, ultrasonic vuam kuj tseem siv dav hauv cov khoom siv hauv tsev xws li lub tshuab nqus tsev, cov kiv cua hluav taws xob, tub yees, tshuab ntxhua khaub ncaws, thiab lwm yam. Ultrasonic vuam muaj qhov zoo dua qub, uas yog, nws tsis tas yuav muaj cov khoom siv sab nraud, thiab kev sib txuas yog tsim los ntawm lub siab tsim los ntawm lub workpiece nws tus kheej. Txoj kev no tuaj yeem txo qhov kub poob thaum lub sijhawm vuam txheej txheem. Tsis tas li ntawd, ultrasonic vuam tshuab yog siv dav hauv cov khoom siv hauv tsev vim nws tuaj yeem tiv thaiv kev puas tsuaj rau qhov chaw los ntawm kev ntxhov siab.
Vuam ntawm cov khoom kho mob
Ultrasonic vuam tshuab kuj tseem siv tau rau vuam cov khoom kho mob, nrog rau cov khoom siv kho mob pov tseg thiab cov khoom siv, cov khoom siv kho mob thiab tsev neeg. Kev siv ultrasonic vuam tuaj yeem txo cov nqi tsim khoom ntawm cov khoom kho mob los ntawm 30%-50%, thaum tseem txhim kho qhov zoo thiab kev ua haujlwm ntawm cov khoom siv kho mob. Cov khoom siv kho mob xws li cov koob tshuaj kho mob thiab cov tshuaj infusion tuaj yeem pom tau los ntawm ultrasonic vuam.
Qhov tseem ceeb ntawm Ultrasonic Vuam Tshuab
Lub tshuab hluav taws xob
Lub tshuab hluav taws xob hloov hluav taws xob hluav taws xob nrog lub zog resonance mus rau qhov yuav tsum tau muaj hluav taws xob thiab qhov siab. Tsis tas li ntawd, nws muaj lub microprocessor lub luag haujlwm rau kev tsav lub voj voog vuam thiab muab kev sib txuas lus tseem ceeb los ntawm cov neeg siv interface.
Tshuab Xovxwm
Lub tshuab xovxwm tuav lub welded system thiab siv lub zog uas tuav lub welded sib koom ua ke. Nws muaj lub ntsuas ntsuas siab thiab regulator, tso cai rau tus neeg teb xov tooj los kho lub zog ntawm lub cev.
Vuam Stack
Lub vuam pawg muaj xws li cov transducer, booster, thiab vuam horn mounted ntawm lub vuam tshuab xovxwm ntawm lub booster lub hauv paus ntsiab lus. Nws yog lub luag haujlwm rau muab lub tshuab ultrasonic vibration, thiab nws zaus yuav tsum nyob ze rau lub tshuab hluav taws xob zaus rau qhov zoo welded pob qij txha.
Transducer
Lub transducer los yog converter converts high-frequency hluav taws xob zog mus rau txhua yam kev co. Nws muaj ob peb piezoelectric ceramic discs tso rau ntawm ob lub titanium blocks. Tsis tas li ntawd, ib qho electrode yog tsim los ntawm nyias hlau phaj ntawm cov piezoelectric discs.
Booster
Booster muaj ob txoj haujlwm. Ua ntej, nws ua kom lub zog ua kom muaj kev vibration los ntawm kev cog lus thiab nthuav dav thiab xa mus rau lub vuam horn. Qhov thib ob, nws ua raws li lub hauv paus rau lub vuam pawg ntawm cov xovxwm vuam.
Vuam Horn
Lub vuam horn yog lub luag haujlwm rau kev xa cov kev co mus rau qhov chaw welded. Nws yog ua los ntawm txhuas los yog titanium. Txawm li cas los xij, aluminium tsuas yog tsim rau cov ntawv ntim qis vim nws hnav tawm. Txhawm rau txo qhov hnav, feem ntau vuam horn muaj cov lus qhia hardened.
Txhawb Tooling
Cov cuab yeej txhawb nqa ua haujlwm hauv kev tuav lub tshuab qis qis thaum lub sijhawm vuam. Nws yog lub hauv paus ntawm lub tshuab tsim kom phim cov contours ntawm workpieces.
Yuav Ua Li Cas Ultrasonic Vuam Tshuab Tswj Kub?
Amplitude, zaus thiab wavelength
Nyob rau hauv ultrasonic welding, longitudinal nthwv dej yog kis nyob rau hauv high zaus, ua low-amplitude mechanical vibrations. Lub zog hluav taws xob ntawm lub tshuab vuam yog hloov mus rau hauv lub zog siv tshuab. Yuav kom nkag siab txog kev sib raug zoo ntawm amplitude, zaus, thiab wavelength, thiab yuav ua li cas lawv cuam tshuam rau kev tsim hluav taws xob, peb yuav tsum saib cov khoom tseem ceeb ntawm lub tshuab ultrasonic vuam. Cov khoom tseem ceeb ntawm lub tshuab vuam ultrasonic yog lub tshuab hluav taws xob, lub tshuab hluav taws xob, lub zog, thiab vuam horn. Lub tshuab hluav taws xob hloov pauv 50-60Hz, 120V / 240V lub zog rau 1300V lub zog khiav ntawm 20-40Khz. Lub zog no yog nkag mus rau lub transducer, uas siv lub disk zoo li piezoelectric ceramic los hloov hluav taws xob hluav taws xob rau hauv kev vibrations.
Cua sov tus nqi
Rau tib yam khoom, peb yam txiav txim siab qhov cua sov: zaus, amplitude, thiab vuam siab. Rau cov khoom siv uas twb muaj lawm, xws li 15Khz, 20Khz, 30Khz, lossis 40Khz cov cav tov, qhov zaus yog tsau. Yog li cov cua kub feem ntau tuaj yeem hloov nrog lub vuam siab. Feem ntau, qhov siab dua, qhov cua sov sai dua. Tsis tas li ntawd, koj tuaj yeem hloov qhov amplitude. Zoo li lub siab, qhov ntau dua qhov amplitude, qhov ceev ntawm qhov cua sov. Tau kawg, qhov siab thiab amplitude ntau dhau kuj yuav muaj kev cuam tshuam tsis zoo rau kev vuam zoo, xws li cov khoom degradation, tawg, thiab flash. Yog li ntawd, ultrasonic vuam yuav tsum tau ib tug txheej txheem ntawm cov txheej txheem parameter optimization. Tom qab cov kev ntsuas tau txiav txim siab, cov txheej txheem vuam tuaj yeem ua tiav cov zis ruaj khov nrog kev ceev ceev thiab siab vuam lub zog. Qhov no yog vim li cas ultrasonic vuam yog dav siv nyob rau hauv loj ntau lawm.
Sijhawm, nrug, muaj zog thiab lub zog
Tus nqi ntawm cov cua sov xav tau rau vuam nyob ntawm cov khoom siv, kev tsim vuam, thiab cov khoom siv tshwj xeeb. Cov txheej txheem ntawm kev tswj cov cua sov yog welding ntawm lub sij hawm qauv. Txawm li cas los xij, niaj hnub no cov cuab yeej siv vuam ultrasonic feem ntau kuj tuaj yeem teeb tsa thiab saib xyuas vuam nrug, lub zog, thiab lub zog. Cov neeg ua haujlwm tau txais kev cob qhia kom raug kuj tuaj yeem kho qhov tsis haum raws li qhov tseeb thiab cov khoom sib txawv kom tau txais cov txiaj ntsig zoo sib xws. Qhov no kuj zoo heev txhim kho qhov yooj thiab kev ntseeg tau ntawm vuam.
Thaum lub sij hawm ultr asonic welding txheej txheem, welding tsis yuav cuam tshuam rau vuam tau. Cov tsis muaj xws li amplitude, vuam nrug, vuam siab, vuam zog thiab ua rau siab.
Ntau hom yas yuav tsum muaj qhov sib txawv. Lub amplitude tuaj yeem raug kho kom zoo los ntawm qhov feem pua ntawm cov teeb tsa hauv software, lossis ntau qhov kev hloov kho tuaj yeem ua los ntawm kev hloov amplitude modulators nrog qhov sib txawv. Vuam siab tuaj yeem hloov kho ntawm lub pob qhov rooj lossis qhov chaw software. Lub siab txhais tau hais tias tom qab vuam lub taub hau nias cov khoom, thaum lub siab nce mus txog ib qho kev teeb tsa tus nqi, lub cuab yeej pib emit ultrasonic tsis. Tus nqi no tuaj yeem hloov kho los ntawm lub pob qhov rooj lossis qhov chaw software.
Qhov tseeb, muaj ntau hom kev tswj hwm rau kev ua haujlwm ntawm cov khoom siv ultrasonic vuam. Feem ntau, nws muab faib ua ob hom: hom sij hawm thiab lub zog hom.
Ib qho yog qhov yooj yim thiab feem ntau siv hom yog lub sij hawm hom, uas teev lub sij hawm ntawm ultrasonic weld yam tsis xav txog lwm yam tsis. Lwm hom kev siv feem ntau yog hom hluav taws xob, uas teeb tsa lub zog ntawm vuam. Hom no feem ntau yuav tsum muaj microprocessor-based maub los ntsuas thiab sau lub zog tawm tswv yim thaum lub sijhawm vuam thiab suav lub zog (qhov tseem ceeb ntawm lub zog txhua lub sijhawm). Nyob rau hauv hom no, lub ultrasonic kev co yeej ib txwm nres thaum lub zog ntawm cov khoom mus txog los yog qhov chaw nyob yog loj. Hauv hom fais fab, thaum lub zog tam sim no tshaj lub hwj chim preset, lub ultrasonic vibration nres.
Kuj tseem muaj qhov kev sib txuas ntawm qhov deb (txoj hauj lwm hom) uas teev qhov kev ncua deb lossis txoj hauj lwm ntawm vuam. Siv los tswj qhov kawg qhov ntev ntawm lub vuam, lub ultrasonic pwm nres thaum nyob rau hauv kev sib cuag nrog lub fixture. Lub vuam ntawm cov khoom sib txawv yog tsim rau cov qauv vuam sib txawv. Piv txwv li, lub zog vuam hom yog siv rau daim ntawv vuam, qhov nrug vuam hom yog siv rau cov khoom uas muaj qhov loj me me, thiab txoj hauj lwm vuam hom yog siv rau cov khoom uas muaj siab kam rau ua.
Kev ceev faj rau kev siv Ultrasonic Vuam Tshuab
Lub zog tso zis ntawm lub tshuab ultrasonic vuam yuav tsum ntsuas
Lub zog tso zis ntawm ultrasonic yas vuam tshuab nyob ntawm txoj kab uas hla, tuab, cov khoom siv thiab cov txheej txheem tsim ntawm piezoelectric ceramic wafer. Thaum lub ultrasonic sensor yog tsim, lub siab tshaj plaws hwj chim yog txiav txim. Lub tshuab hluav taws xob ultrasonic tsim los ntawm Das Technology tuaj yeem taug qab lub zog ntawm txhua qhov vuam, pab kev tsim khoom kom raug tshuaj xyuas raws sijhawm thiab txo qhov tsis zoo.
Ultrasonic welding tsis yuav tsum tau soj ntsuam
Lub zog tso zis, kev vibration zaus, amplitude ntau yam thiab lwm yam teeb meem yuav tsum tau txiav txim siab raws li cov khoom siv ua haujlwm, vuam kab, seb puas muaj cov khoom siv hluav taws xob hauv lub workpiece, seb nws puas tau kaw, thiab lwm yam.
Cov qauv ntawm ultrasonic vuam horn yuav tsum tau nruj me ntsis soj ntsuam
Pa ultrasonic pwm manufacturers muaj ib txheej ntawm nruj soj ntsuam cov txheej txheem, thiab ua qhov ntev yog simulated thiab xyuas los ntawm lub computer software kom zoo. Cov txheej txheem no feem ntau tsis tuaj yeem ua tiav. Yog tias tsis muaj qhov tsim nyog tsim thiab pwm, qhov teeb meem tshuaj tiv thaiv yuav tsis pom tseeb hauv kev vuam ntawm cov khoom me me, thiab ntau yam tsis xws luag yuav tshwm sim nrog lub zog siab. Hauv qhov xwm txheej hnyav, cov khoom siv hluav taws xob tau ncaj qha puas.
Yuav Ua Li Cas Ultrasonic Vuam Tshuab Ua Haujlwm
Ultrasonic welder yog lub tshuab siv lub zog kinetic los ntawm kev vibrations kom sov thiab yaj yas ua ke. Cov txheej txheem yooj yim los mus rau qhov kev vibration zaus, ntsuas hauv hertz, coj lub zog mus rau ib ntu ntawm 2 qhov chaw koj xav tau txuas ua ke.
Qhov no feem ntau muab ib daim ntawv cog lus zoo dua li cov kua nplaum raws li ib feem, yog rhuab rau nws qhov melting point, ces nias rau hauv ib leeg. Cov yas melted ces yuav tsum harden thiab teem, koom 2 qhov chaw ua ke. Cov txiaj ntsig ntawm cov txheej txheem no yog tias nws tau ua tsis muaj cov nplaum ntxiv, cov ntsia hlau lossis cov khoom siv los khi cov khoom ua ke. Qhov no ua rau cov txheej txheem sib dhos yooj yim thiab feem ntau cov vuam muab lub foob zoo dua thiab muaj zog zoo li lwm txoj hauv kev.
Cov khoom uas tau welded yog muab tso rau ntawm lub zes (feem ntau hu ua anvil) thiab sonotrode (feem ntau hu ua lub horn). Ob lub horn thiab lub zes feem ntau yog ua los ntawm txhuas lossis titanium. Lub sonotrode yog kev cob cog rua rau lub transducer uas emits lub acoustic kev co. Qhov kev vibration no ntws los ntawm lub transducer, nqes ntawm lub horn, thiab mus rau qhov uas tau welded. Qhov zaus ntawm kev co tuaj yeem nyob ntawm 15kHz mus txog 70kHz.
Cov qauv tsim feem ntau yog qhov tseem ceeb. Qhov ntawd uas hu rau lub horn, feem ntau muaj daim di ncauj daim duab peb sab uas yog protruding ntawm lub ntsej muag uas yog welded. Lwm qhov, uas yog kev sib cuag nrog lub zes, yog tseem tuav thiab muaj ib tug me me zawj uas ua tau raws li lub protruding di ncauj ntawm lwm qhov. Lub zog yog concentrated rau hauv daim di ncauj, uas yog ces rhuab thiab melted los ntawm kev vibrations, thiab nyob rau hauv ib tug tej yam taw tes no daim di ncauj 'qauv tus qauv collapses thiab sau cov zawj nrog molten yas.
Ultrasonic vuam feem ntau yog automated, tab sis muaj peev xwm ua tau ultrasonic vuam presses uas yog tes loaded. Cov khoom siv niaj hnub ntawm txhua qhov yooj yim ultrasonic welder yog lub converter lossis piezoelectric transducer, uas tsim cov kev vibrations los ntawm hluav taws xob. Qhov kev vibration no feem ntau yog amplified mechanically siv lub koob. Lub vibration yog qhia mus rau lub hom phiaj qhov chaw uas siv lub horn thiab anvil. Kuj tseem muaj chav tswj hwm, tswj kev txav ntawm cov xovxwm uas tuaj yeem ua rau pneumatically lossis hluav taws xob tsav nce thiab nqis, kom clamp cov khoom ua ke thaum lub vuam tau dhau los lawm. Tag nrho chav tsev yog powered los ntawm lub hwj chim mov, uas kuj generates lub hwj chim rau lub transducer ntawm qhov tseeb zaus.
Cov neeg kho tshuab zoo li kev tu thiab tu
Yog tias nws tsis tau siv ntau tshaj li ib lub lim tiam, thov npog nws nrog lub tsho plua plav (lub hnab yas). Thaum tsis siv lub sijhawm ntev, thov so lub ntsej muag ntawm lub tshuab, roj tuaj, thiab npog lub tshuab txuas nrog, thiab muab tso rau hauv qhov chaw qhuav thiab qhov cua. Txhua lub sij hawm tus welder siv rau ib lub hlis, qhov zawv zawg qhov yuav tsum tau muab ntxuav thiab rov qab siv cov roj zoo. Tsuas yog cov roj lubricating uas tau sau los ntawm cov ntsia hlau nqa, tsis tas yuav tsum muaj roj hauv lwm qhov chaw. Sab saum toj ntawm lub thawv tswj yuav tsum tau kov txhua lub hli, thiab cov plua plav hauv lub thawv yuav tsum tau muab ntxuav nrog cov phom cua tsis muaj cua kom huv si kom cov khoom zoo.
Cov kev ceev faj thaum lub sij hawm ua hauj lwm Kho txoj kev
Thaum lub sijhawm ua haujlwm (lub xeev thauj khoom), lub rooj vibrating yuav tsum tsis txhob dhau ntawm thaj chaw liab (thaum siv lub tshuab vuam txheej txheem). Yog tias qhov ntsuas tau dhau lawm, txo qhov siab, txo cov naj npawb ntawm cov zis ntu, thiab kho lub suab yoj hloov kho. Nias lub tshuab kuaj xyuas ultrasonic kom nias nws intermittently. Tsis txhob nias nws ntau tshaj peb vib nas this kom tswj tau lub neej vibrator. Lub vibrator thiab lub tshuab vibration ntawm lub tshuab ultrasonic vuam muaj cov kab hluav taws xob siab. Tsis txhob ua kev saib xyuas hauv lub tshuab tshwj tsis yog rau kev ua haujlwm sab nraud. Thaum thauj lub tshuab, lub thawv vibration yuav tsum tau muab cais tawm ntawm lub cev (disassemble lub cable socket), thiab kev saib xyuas yuav tsum tsis txhob raug ntaus.
Cov lus qhia rau Ultrasonic Vuam Tshuab Troubleshooting
Overweld yog thaum qhov tshwm sim weld yog dav dua li tau teev tseg. Overwelds tuaj yeem ua rau muaj teeb meem kev ua haujlwm thiab zoo nkauj, hloov qhov ntev, ua tiav thiab ua haujlwm ntawm ib feem.
Teeb meem:Overwelding feem ntau tshwm sim vim yog lub zog ntau dhau uas leeches sab nraud ntawm qhov chaw npaj, cuam tshuam rau qhov chaw uas tsis npaj yuav welded.
Kev daws:Txoj hauv kev zoo tshaj plaws los txo cov overweld yog txo cov nqi zog siv rau ib feem. Qhov no tuaj yeem ua tiav los ntawm txoj kev hauv qab no:
● Txo qhov siab, ua kom muaj zog thiab qis qis siv los txo cov kev tawm dag zog tag nrho.
● Txo cov sij hawm tag nrho ntawm qhov muab tso rau hauv qhov vuam.
● Txo cov amplitude uas tsim los ntawm ultrasonic welder los ntawm kev hloov mus rau ib tug qis piv booster, digitally txo cov amplitude feem pua, siv amplitude profiling los yog siv ib tug qis nce horn.
● Txo qhov kev ncua deb los ntawm recalibrating qhov deb deb thiab kho nws raws li.
● Thaum kho ib qho overweld, nws yog ib qho tseem ceeb uas yuav tau kho txhua qhov parameter ntawm tus kheej es tsis yog kho lawv ib txhij. Koj tseem tuaj yeem txiav txim siab ua qhov hloov pauv loj ntawm 20 mus rau 30 feem pua kom ua rau muaj kev tsis sib haum xeeb. Txoj kev no, koj tuaj yeem ntsuas qhov ua tau zoo ntawm kev hloov pauv thiab ua haujlwm kom pom qhov chaw zoo.
Ib qho underweld yog qhov ntxeev ntawm ib qho overweld - nyob rau hauv cov ntaub ntawv no, lub weld tsis tau npog tag nrho cov cheeb tsam xav tau, yog li qee qhov chaw tsis raug cuam tshuam. Qhov no ua rau muaj teeb meem loj rau kev ua haujlwm, vim tias qhov tsis yog welded ua ke muaj zog txaus kom ua tau raws li cov lus qhia tshwj xeeb.
Teeb meem:Cov underwelds feem ntau tshwm sim rau qhov sib txawv li overwelds - es tsis txhob siv lub zog ntau dhau mus rau hauv ib feem, lub zog me me tau muab tso rau hauv. Tsis tas li ntawd, underwelds tej zaum yuav tshwm sim los ntawm kev teeb tsa tsis raug lossis kev tu.
Kev daws:Underweld tau yooj yim kho nrog kev hloov me me hauv cov txheej txheem thiab cov chaw vuam. Qhov no tuaj yeem ua tiav los ntawm cov kauj ruam hauv qab no:
● Tshawb xyuas txhua qhov chaw ua ntej vuam kom paub meej tias lawv huv thiab tsis muaj dej noo.
● Recalibrate lub hauv paus ntawm lub welder kom paub meej tias nws yog theem thiab ua kom tag nrho kev sib cuag nrog cov ntaub ntawv txuas ua ntej vuam.
● Yog tias lub zog poob rau hauv qhov khoom siv, hloov lub fixture mus rau cov khoom siv nruj xws li txhuas lossis stainless hlau.
● Ua kom lub siab, ua kom muaj zog lossis qis qis kom lub zog siv rau qhov chaw.
● Ua kom lub sij hawm siv vuam ntau dua.
● Ua kom amplitude los ntawm kev siv qhov sib piv ntau dua los yog hloov mus rau qhov nce siab dua.
● Nce qhov kev ncua deb.
Non-uniform welds yog ob qho tib si zoo nkauj tsis zoo nkauj thiab tuaj yeem muaj qhov ua haujlwm tsis zoo. Cov welds tsis sib xws tsis muaj zog nyob rau qee qhov chaw xws li hauv lwm qhov, txhais tau hais tias ib feem yuav muaj lub foob tsis zoo.
Teeb meem:Faulty qhov chaw los yog fixtures feem ntau ua rau non-uniform welds nyob ib ncig ntawm lub pob qij txha.
Kev daws:Non-uniform joint welds feem ntau yog kho nrog qhov yooj yim, cov cuab yeej siv thiab teeb tsa kev sim thiab hloov kho. Cov kev daws teeb meem muaj xws li:
● Tshawb xyuas ib feem ntawm cov cim qhia ntawm kev tsim khoom yuam kev lossis warping. Qhov no yuav suav nrog kev txheeb xyuas qhov ntev thiab molding tej yam kev mob rau txhua qhov tsis sib xws. Yog tias qhov tsis tau ua raws li cov lus qhia tshwj xeeb, nruj me ntsis kam rau ua thiab xyuas cov txheej txheem molding kom paub meej tias cov khoom raug ua kom raug. Yog hais tias phab ntsa flexure tshwm sim, xav txog kev nce phab ntsa thickness, ntxiv cov tav tav los yog hloov kho lub fixture los tiv thaiv nws.
● Tshawb xyuas cov khoom kom pom tias muaj pwm tso tawm los yog ya raws. Yog tias muaj cov pov thawj ntawm cov khoom tsis raug ntxuav, hloov kho cov txheej txheem tu kom tsim nyog.
● Tshawb xyuas qhov teeb tsa kom ntseeg tau tias cov khoom sib raug zoo ua ntej thiab thaum lub sijhawm vuam. Khaws ib lub qhov muag rau kev sib raug zoo ntawm mating qhov chaw thiab ib qho kev hloov thaum lub sij hawm vuam txheej txheem.
● Kos ib feem rau cov cim qhia tias cov khoom muab ntim rau hauv ib cheeb tsam ntawm lwm qhov. Yog tias qhov no yog qhov teeb meem, xyuas kom tseeb tias koj siv luv fiber ntau muab tub lim thiab txo tus nqi ntawm cov muab tub lim siv.
● Tshawb xyuas qhov teeb tsa kom paub tseeb tias lub teeb tsa ruaj khov thiab lub horn tau ua kom zoo sib xws nrog cov khoom. Yog tias qhov teeb tsa tsis raug, shim lub fixture raws li xav tau thiab sim rau parallelism.
● Yog hais tias lub fixture tsis txaus, tej zaum koj yuav xav tau los txhim kho kev txhawb nqa los yog, tshwj xeeb tshaj yog cov teeb meem tsis zoo, hloov mus rau qhov tsis zoo.
● Yog hais tias qhov teeb meem yog lub horn, kom lub horn sim thiab hloov los yog kho kom tsim tau ib tug zoo amplitude.
Peb Cov Ntawv Pov Thawj
Peb lub Hoobkas
Tsim nyob rau hauv 2018. Nws yog ib tug subsidiary ntawm Hangzhou FUNSONIC Ultrasonic Technology Co., Ltd. Nws yog tsim los ntawm ntau tus engineers nrog ntau tshaj 20 xyoo ntawm kev ua haujlwm nyob rau hauv lub tshav pob ntawm high-power ultrasound. FUNSONIC tsom mus rau kev txhim kho thiab tsim cov khoom siv ultrasonic, xws li cov tshuaj tsuag txheej tshuab, ultrasonic nozzle spray shaping tshuab, ultrasonic vuam cov cuab yeej, ultrasonic txiav cov cuab yeej, ultrasonic kua ua cov cuab yeej, ntau yam ultrasonic core Cheebtsam. Tsis tas li ntawd peb yuav muab kev pabcuam customized raws li qhov xav tau ntawm peb cov neeg siv khoom.
Qhov kawg FAQ Qhia rau Ultrasonic Vuam Tshuab
Raws li ib qho ntawm cov kws tshaj lij ultrasonic vuam tshuab manufacturers thiab lwm tus neeg nyob hauv Suav teb, peb tau tshwj xeeb los ntawm cov khoom zoo thiab tus nqi qis. Thov so assured mus yuav ultrasonic vuam tshuab rau muag ntawm no los ntawm peb lub hoobkas. Tsis tas li, kev pabcuam customized muaj.
